200 Amp Aluminum Electrical Panel Upgrade in Mount Holly, NC

Touchstone Electric’s Charlotte team, based out of our Matthews branch, completed a comprehensive 200 amp aluminum main panel upgrade for homeowner Charles Geer in Mount Holly, NC. Led by technician Chris Rogers, this project was finalized on August 29, 2024 and brought the home’s service equipment up to current electrical code while improving safety, reliability, and labeling for easier future maintenance.

Following completion, the homeowner praised our team in a review for our professionalism and communication throughout the upgrade process.

Scope of Work Completed

Supplied and installed a new indoor 200 amp aluminum main panel.
Brought the panel to current code: replaced panel and main lug, updated and labeled all circuits for clarity.
Grounding and bonding performed to meet safety and compliance requirements.
Reconnected service entrance cable and tied in all existing branch circuits.
Included a whole-home surge protector with a $10,000 warranty for additional equipment protection.
Permitting and inspection were included and coordinated by our team.
Temporary power management: utility power was disconnected for the panel change; a generator was made available for limited use during the outage.
Provided a courtesy manager discount due to an extended power interruption.

As part of the upgrade, our electrician supplied and installed the following breakers to properly match the home’s loads:

1 × 90 amp double-pole
1 × 60 amp double-pole (range, heater/furnace, small subpanel, EV charger, etc.)
1 × 40 amp double-pole (dryer, water heater, A/C condenser, spa, EV charger, etc.)
1 × 30 amp double-pole (dryer, water heater, A/C condenser, spa, EV charger, etc.)
1 × 25 amp double-pole (small condenser, well pump, or small mini-split)
6 × 20 amp single-pole (small appliance circuits)
8 × 15 amp single-pole (bathroom lighting per 2020 code and standard branch circuits)
1 × 30 amp single-pole (dedicated equipment circuit)

Note: This main panel scope did not include a separate service disconnect, feeder, or meter upgrade.

Code, Safety, and Warranty

Every panel upgrade we perform emphasizes safety, code compliance, and long-term performance. Proper grounding and bonding reduce shock hazards, while clear circuit labeling supports faster troubleshooting and safer maintenance. The installed surge protector adds a critical layer of defense against voltage spikes that can damage sensitive electronics.

Compliance-first installation aligned with current NEC and local requirements.
Whole-home surge protection included with a $10k warranty component.
20-year transferable panel warranty for added peace of mind and resale value.

Local Expertise for Electrical Panel Upgrades in Mount Holly

From our Matthews branch, the Touchstone Electric Charlotte team serves homeowners throughout Mount Holly, NC with professional Panels & Service Upgrades and Electrical Panel Upgrades. Whether you are replacing an aging panel, addressing nuisance breaker trips, planning for added loads like EV charging, or seeking whole-home surge protection, we provide turnkey solutions that include permitting and final inspection.

If you need a 200 amp panel replacement, breaker updates, or surge protection in Mount Holly, reach out to Touchstone Electric. We deliver clean workmanship, clear communication, and code-compliant results—handled by licensed electricians who respect your time, home, and safety.